Description
Hull Freeze Dryer Loading & Unloading Systems
Hull Freeze Dryer Loading & Unloading Systems
Hull Freeze Dryer Loading & Unloading Systems are designed for modern aseptic pharmaceutical processes where safe, efficient and reproducible vial handling is essential for product quality and regulatory compliance. The systems are engineered for integration with freeze dryers and filling lines in aseptic environments, helping to reduce processing time, increase productivity and improve operational reliability.
By minimising operator intervention and ensuring that critical components remain within the aseptic zone, the systems help maintain stringent GMP requirements while protecting both the product and the operator. Solutions can be adapted to different production volumes and process requirements, providing efficient and flexible handling throughout the freeze-drying process.
The systems are available in two models:
Hull RxR-36 Row-by-Row Freeze Dryer Loader
Designed for high-capacity applications, the RxR-36 provides fast, automated vial handling with a capacity of up to 400 vials per minute.
Hull SALS-30 Semi-Automatic Freeze Dryer Loader
An efficient alternative to manual loading, the SALS-30 is particularly suitable for small and medium-sized batches, with a capacity of up to 70 vials per minute.
Features and Benefits
Designed for easy and effective decontamination through full exposure of critical surfaces
Reduces or eliminates the need for direct operator intervention during the loading process
Bridge plates and transfer plates remain within the aseptic environment to support GMP compliance
Helps protect products from contamination and supports safe handling of potent substances
Flexible solutions for both small batches and high-volume production
Can be integrated with Hull LyoConstellation® freeze dryers for development, pilot and commercial production
Helps reduce processing times and improve productivity
Customisable design for different production requirements and facility configurations
Typical Applications
Vaccines
Antibody Drug Conjugates (ADCs)
Potent pharmaceutical substances
Aseptic pharmaceutical manufacturing
Pilot production
Commercial production
Technical Specifications
Materials: AISI 304 and AISI 316 stainless steel
Infeed: Conveyor system
Dimensions: Vary depending on configuration
Weight: 360 kg or 910 kg, depending on configuration
Models
Hull RxR-36 Row-by-Row Freeze Dryer Loader
Automated loading solution for high-capacity production with a throughput of up to 400 vials per minute.
Hull SALS-30 Semi-Automatic Freeze Dryer Loader
Semi-automatic loading solution for small and medium-sized batches with a throughput of up to 70 vials per minute.
Hull Freeze Dryer Loading & Unloading Systems are designed to meet the demanding requirements of the pharmaceutical, biotechnology, diagnostics and contract manufacturing industries, where sterility, safety and process efficiency are critical.
Please contact CIAB for more information, a quotation or assistance in configuring the right loading and unloading system for your freeze-drying process.
